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Automatic Box Foaming Machine

SR-SAF01
Foaming Density:
8-80kg/m³
Foaming group:
3 groups
Total Power:
52kw
Output:
260L/min

Durability

Precision

Compatibility

Suitable for Medium-Scale Foam Production Lines

This system is designed specifically for medium-scale sponge production, making it ideal for producing a wide range of products in small to medium batches.

 

 

Automatic Box Foaming Machine

The Automatic Box Foaming Machine is designed for efficient and precise foam production, ensuring uniform density and high-quality output for various industrial applications.

PLC and HMI Control System

The system is equipped with a sophisticated PLC (Programmable Logic Controller) and HMI (Human-Machine Interface) control system, allowing for precise management and monitoring of the production process. The PLC ensures automated control of key functions, reducing the potential for human error, while the HMI provides operators with an intuitive interface to oversee operations, make adjustments, and access real-time data. This combination improves efficiency, enhances user control, and facilitates smooth operation of the entire production line.

 

Automatic Door Opening and Closing for the Mixing Barrel

For enhanced automation and convenience, the system features automatic door opening and closing for the mixing barrel. This function eliminates the need for manual intervention when loading or unloading materials, improving overall workflow efficiency. The automatic mechanism ensures that the barrel is sealed securely during the mixing process, preventing material spillage and contamination while optimizing time spent on each batch.

Raw Material Tanks with a Temperature Control System

The raw material tanks are equipped with an advanced temperature control system to maintain optimal conditions for the materials used in the production of foam. This feature is crucial in ensuring the stability and consistency of the foam, as temperature fluctuations can affect the quality and properties of the final product. By keeping the materials within the desired temperature range, the system ensures a uniform mixture and high-quality foam production, reducing waste and improving product consistency.

Automatic Box Foaming Machine

This machine is designed for producing polyurethane foam with a density range of 8-80kg/m³. It utilizes advanced technology for raw material mixing, foaming, and forming, and is equipped with an intelligent touch screen control system. This allows users to easily manage and adjust various formulas to meet the production requirements of different products. The production line has both fully automatic and manual control functions, making it easy to operate. It is widely used in industries such as furniture, packaging, automotive, aviation, and more.

Working Principle:

First, the raw materials are fed into the raw material tanks. The formula is operated on the control panel, and parameters are set. The raw materials are then pumped into the mixing barrel. After mixing, the materials are poured into molds, where they slowly cure for 2-3 minutes and form into foam. After foaming, the foam can be demolded in about 5 minutes, and then left to naturally cure and air dry for approximately 8 hours.

Specifications

Model SR-SAF01
Foaming group 3groups
Foaming width 1550-2050mm
Foaming length 1250mm
Foaming density 8-80kg/m3
Max.output 260L/min
Mixing head power 11KW
Machine external size L10000×W7000×H3500mm

Downloads

Sirui Catalog

Video Library

Automatic Box Foaming Machine Video
Discover the cutting-edge Automatic Box Foaming Machine engineered for superior performance in this video highlights its advanced features, showcasing precision, efficiency, and innovation in action. Perfect for businesses seeking reliable, high-quality machinery, watch now to explore how it transforms productivity and meets your manufacturing needs seamlessly!
Precision, Efficiency, Innovation
SR Machines Company Overview

SR Machines specializes in providing innovative sponge machinery solutions, offering precision, reliability, and efficiency. With expert design, global support, and customer-centric solutions, we enhance production performance and long-term durability.

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Innovation Drive

Continuous R&D investment brings advanced foam processing technology daily.

Reliable Support

24/7 technical assistance with rapid parts delivery guarantee.

Cost Efficiency

In-house design and manufacturing delivers exceptional value-driven solutions.

Technical Expertise

Over ten years advancing foam machinery manufacturing excellence.

Product Diversity

Complete foam equipment range from production to packaging solutions.

Service Quality

Comprehensive support from initial consultation through ongoing maintenance.

Why choose SIRUI Machinery

We provide cutting-edge foam machinery designed for precision, efficiency, and long-lasting durability. Backed by deep industry expertise, global support, and a strong focus on customer-centric solutions, ensuring optimal performance and satisfaction.

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Stay Connected

Explore Partnership and Purchase Opportunities

SR Foam Machinery is here to assist with all your foam machinery needs. Whether it’s product inquiries, technical support, or service details, our team is ready to help. Contact us via phone, email, or visit during business hours for personalized support. Stay updated by connecting with us online for news and offers. Need quick assistance? Use our online contact form, and we’ll respond promptly. At SR Foam Machinery, your satisfaction is our priority, and we’re committed to delivering reliable and efficient solutions.
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Insights and Updates

Explore expert insights, industry trends, and the latest updates on innovative sponge machinery solutions, designed to optimize production efficiency, improve performance, and drive sustainable growth in manufacturing processes.

Frequently Asked Questions

SR-SAF01 Automatic box foam foaming machine

  • What is the typical delivery lead time?

    For standard models, the delivery lead time is about 20 days .

  • What after-sales services do you offer?

    Services include installation and commissioning, technical training, spare parts supply, and remote support. 

  • Do you provide formula design services?

    Yes, formula design services are available. 

  • How long does the foaming process take?

    The entire process from raw material mixing to foaming completion takes about 8-10 minutes per batch. Curing time may vary based on the formula. 

  • Can the machine be installed by the customer?

    Yes, installation manuals, pictures, and videos are provided, and many customers handle the installation themselves.

  • How much space is required for the box foaming machine?

    It typically requires around 100 square meters of operational space, depending on the model. 

  • Is foaming technology training provided after installation?

    Yes, on-site training is provided after installation, covering foaming techniques for high, medium, and low-density foams. 

  • What raw materials are needed for the box foaming machine?

    The main raw materials include PPG, TDI or MDI, MC, T9, Silicone, A33, H2O, etc. 

  • Can the number of components in the box foaming machine be adjusted?

    Yes, the number of components can be adjusted based on the type of sponge being produced. 

  • Can the box foaming machine support different density production requirements?

     Yes, by adjusting the formula, the machine can produce foams with densities ranging from 8 kg/m³ to 80 kg/m³. 

  • Does the machine support different mold sizes?

    Yes, molds can be swapped to accommodate various sponge sizes and shapes 

  • How much sponge can the box foaming machine produce in one cycle?

    Typically, the machine can produce about 3 cubic meters per cycle, depending on the equipment specifications and mold size, which can be customized. 

  • What types of sponge production are suitable for a box foaming machine?

    The box foaming machine is suitable for producing standard PU foam, high-density foam, memory foam, etc., depending on the equipment configuration and raw material formulation. 

Frequently Asked Questions

Factory Faq's

  • Do you offer after-sales support?

    Yes, we provide on-site installation, commissioning, training, and maintenance services to ensure smooth operations for our clients. 

  • How can I contact SR Foam Machinery?

    You can reach us via email at sr@srmachine.com or by phone/WhatsApp at +86-13450688517. Our factory is located in Dongguan City, Guangdong Province, China. 

  • How does SR Foam Machinery ensure quality?

    Our factory follows strict quality control measures, uses advanced technology, and adheres to certifications such as ISO9001:2015 and SGS/CE standards. 

  • Can SR Foam Machinery customize machinery?

    Absolutely! We design and produce tailored solutions to match your specific production requirements. 

  • What products does SR Foam Machinery manufacture?

    We specialize in foam machinery, including sponge foaming machines, cutting machines, re-bonding machines, and other custom-designed equipment to meet industry needs. 

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