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sr-hcf horizontal automatic sponge foaming plant

Horizontal automatic continuous foam foaming plant

SR-HCF
Foaming Width:
1150–2250 mm
Foaming Density:
4–180 kg/m³
Foaming Speed:
2000–8000 mm/min
Output:
200–350 L/min

Durability

Precision

Compatibility

Versatile Foam Production

The SR-HCF Horizontal Automatic Continuous Foam Foaming Plant efficiently produces sponges with densities from 4 to 180 kg/m³. It features a high level of automation, a flexible touch screen control system, storage for up to 10 formulations, and remote control via the Internet, ensuring scientific and visual cost management. This versatile machine serves industries such as furniture, apparel, footwear, and electronics.

Continuous Foaming Plant

Advanced sponge foaming system featuring automated material mixing, precise control, and efficient cutting, ideal for producing high-quality foam blocks in large-scale manufacturing environments.

Visual operating system

Ensures consistent TDI and MDI pump performance with advanced magnetic coupling technology, eliminating leakage risks and enhancing durability. This innovative design guarantees reliable operation, improved safety, and reduced maintenance, making it ideal for demanding industrial applications requiring precise and secure chemical handling.

Drop Plate Control

Automatically adjusts drop plates for precise width and height alignment, ensuring seamless operation and adaptability. This feature enhances efficiency, accuracy, and flexibility in various applications, reducing manual adjustments and improving overall performance.

Efficient Cutting

Foam blocks are accurately cut into precise sizes post-curing, streamlining the production process for efficiency and consistency. This ensures optimal material utilization and high-quality output for various industrial applications.

SR-HCF Foam Machine

This machine is suitable for the production of soft polyurethane foams, high rebound foams, memory foams, super soft foams, and shoe foams with a density range of 5-180kg/m³, primarily producing block and long foam. It uses a highly automated human-machine interface control system, which allows for flexible adjustment of production parameters. It is intended for use in furniture, bust, shoe materials, and automotive industries.

Working Principle:

  • Various raw materials are first transported to the raw material tanks. The recipe is set on the control panel, and materials are pumped through pipelines to the mixing head.
  • After mixing, the material flows into the oven where it slowly cures for about 2-5 minutes and forms into foam.
  • The foam is then conveyed to the cutting machine, where it is cut into the required size.

Frequently Asked Questions

SR-HCF Horizontal automatic continuous foam foaming machine

  • How long is the delivery period?

    Usually 2-5 months, depending on the degree of customisation of the equipment. 

  • How many operators are needed?

    A standard assembly line usually requires 2-4 operators, including batching, operating and monitoring personnel. 

  • Do you offer recipe design services?

    Yes, we do. 

  • What is the range of foaming density?

    Usually the range is 5-180 kg/m³, the formula can be adjusted to achieve different densities according to the needs. 

  • Does the system support automation?

    Yes, modern foam lines are often equipped with automated raw material proportioning systems, online monitoring systems and data logging capabilities. 

  • What is the quality of the sponge produced?

    High quality, fine sponge pores and even density distribution. 

  • What kind of after-sales service is provided?

    Including installation and commissioning, technical training, spare parts supply and remote support 

  • How much space does the equipment take up?

    Depending on the model and production capacity, the standard 13-component assembly line is 45 metres long, 8 metres wide and 5 metres high, requiring a workshop length of 55 metres or more. 

  • Is the operating speed of the foaming line adjustable?

    Yes, the speed can be adjusted and the speed range is usually set according to the recipe and product requirements.

  • What is the frequency and content of equipment maintenance?

    Regular cleaning of the mixing head, checking the sealing of the pipeline and the running status of the raw material pump, and comprehensive maintenance is required every 6 months or 1 year. 

  • Can the number of components in the foaming line be adjusted?

    Yes, it can be adjusted according to the type of sponge to be produced. 

  • Do you arrange training on foaming technology after installation?

    Yes, we will arrange on-site training on foaming technology after installation, with 1 density for high and 1 density for low. 

  • What is continuous foaming? What is the difference with box foaming?

    Continuous foaming means mixing raw materials and moulding continuously through an assembly line, which is highly productive and suitable for mass production. Intermittent foaming, on the other hand, is operated in batches and is suitable for small-lot or customised production. 

  • How many installers are required and how long is the installation time?

    1 technician, installation time 30 days (customer needs to arrange 6 people to help) 

  • Is it possible to produce different kinds of sponges (e.g. normal, memory sponge, high resilience sponge)?

    Yes, the assembly line supports the production of many types of sponges according to the adjustment of raw materials and formulas. 

Specifications

Model SR-HCF
Foaming group 13 Groups
Foaming type Sprayer/Trough
Foaming width 1150-2250mm
Foaming heigh 1300mm
Foaming density 4-180kg/m3
Foaming speed 2000-8000mm/min
Max.output 200-350L/min
Mixing head power 37kw
Total power 130kw
Oven length 18000mm
Machine external size L38000*W4500*H3200mm

Downloads

Sirui Catalog

Video Library

Horizontal automatic continuous foam foaming plant Video
Discover the cutting-edge Horizontal automatic continuous foam foaming plant engineered for superior performance in this video highlights its advanced features, showcasing precision, efficiency, and innovation in action. Perfect for businesses seeking reliable, high-quality machinery, watch now to explore how it transforms productivity and meets your manufacturing needs seamlessly!
Precision, Efficiency, Innovation
SR Machines Company Overview

SR Machines specializes in providing innovative sponge machinery solutions, offering precision, reliability, and efficiency. With expert design, global support, and customer-centric solutions, we enhance production performance and long-term durability.

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Innovation Drive

Continuous R&D investment brings advanced foam processing technology daily.

Reliable Support

24/7 technical assistance with rapid parts delivery guarantee.

Cost Efficiency

In-house design and manufacturing delivers exceptional value-driven solutions.

Technical Expertise

Over ten years advancing foam machinery manufacturing excellence.

Product Diversity

Complete foam equipment range from production to packaging solutions.

Service Quality

Comprehensive support from initial consultation through ongoing maintenance.

Why choose SIRUI Machinery

We provide cutting-edge foam machinery designed for precision, efficiency, and long-lasting durability. Backed by deep industry expertise, global support, and a strong focus on customer-centric solutions, ensuring optimal performance and satisfaction.

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Stay Connected

Explore Partnership and Purchase Opportunities

SR Foam Machinery is here to assist with all your foam machinery needs. Whether it’s product inquiries, technical support, or service details, our team is ready to help. Contact us via phone, email, or visit during business hours for personalized support. Stay updated by connecting with us online for news and offers. Need quick assistance? Use our online contact form, and we’ll respond promptly. At SR Foam Machinery, your satisfaction is our priority, and we’re committed to delivering reliable and efficient solutions.
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Insights and Updates

Explore expert insights, industry trends, and the latest updates on innovative sponge machinery solutions, designed to optimize production efficiency, improve performance, and drive sustainable growth in manufacturing processes.

Frequently Asked Questions

Factory Faq's

  • Do you offer after-sales support?

    Yes, we provide on-site installation, commissioning, training, and maintenance services to ensure smooth operations for our clients. 

  • How can I contact SR Foam Machinery?

    You can reach us via email at sr@srmachine.com or by phone/WhatsApp at +86-13450688517. Our factory is located in Dongguan City, Guangdong Province, China. 

  • How does SR Foam Machinery ensure quality?

    Our factory follows strict quality control measures, uses advanced technology, and adheres to certifications such as ISO9001:2015 and SGS/CE standards. 

  • Can SR Foam Machinery customize machinery?

    Absolutely! We design and produce tailored solutions to match your specific production requirements. 

  • What products does SR Foam Machinery manufacture?

    We specialize in foam machinery, including sponge foaming machines, cutting machines, re-bonding machines, and other custom-designed equipment to meet industry needs. 

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