Company Background

A Vietnamese foam manufacturer looking to modernize their angle cutting operations from manual processes to automated precision cutting.

Initial Situation & Challenges

Prior to the solution implementation, the client faced significant operational limitations:

• Relied on manual line drawing and hand-cutting for angled foam sheets
• Experienced inconsistent cutting angles and poor precision
• Suffered from extremely low production output
• Required extensive manual measurement and adjustment
• Limited capabilities for complex angle requirements

Proposed Solution

We implemented the SR-A04 Automatic Angle Cutting Machine, featuring advanced automation capabilities:

1. Conveyor System

• Mesh belt conveyor design
• Adjustable speed settings for different foam types
• Enhanced material handling capabilities
• Smooth and consistent material flow
• Optimized for various foam densities

2. Touch Screen Control Interface

• Digital angle input capability
• Automated angle adjustment system
• Precision control settings
• User-friendly interface
• Stored cutting profiles for repeated jobs

3. Automatic Height Adjustment

• Self-adjusting frame elevation
• Accommodates various foam thicknesses
• Eliminates manual height adjustments
• Quick changeover between materials
• Maintains cutting accuracy across different sizes

4. Versatile Cutting Capabilities

• Multiple angle cutting options:
  • Diagonal cuts
  • Conical shapes
  • Compound angles
• Industry-specific applications:
  • Furniture components
  • Automotive seating
  • Mattress manufacturing
  • Custom foam products

Results Achieved

The implementation delivered substantial operational improvements:

• Significantly increased cutting precision
• Enhanced production throughput
• Reduced manual labor requirements
• Eliminated measurement errors
• Improved product consistency
• Expanded cutting capability range
• Simplified operational procedures
• Reduced material waste

Strategic Business Benefits

The automation solution transformed the client’s manufacturing capabilities:

• Enabled expansion into new market segments
• Improved product quality and consistency
• Reduced production costs through efficiency
• Increased operational capacity
• Enhanced competitive positioning in the market

Empowered Future Growth with Automated Solutions

This case study exemplifies our commitment to providing solutions that not only address current manufacturing challenges but also position our clients for future growth and market expansion. The successful implementation demonstrates the significant impact of transitioning from manual to automated processes in specialized foam manufacturing operations.